Faultory

Engineering & technology · 34 case files

Engineering failure investigations.

Bridges, spacecraft, software and power plants: how structures and systems fail, and what the evidence shows.

Backdrop: A frame from amateur film of the Tacoma Narrows Bridge on the day its centre span tore apart and fell into the Narrows. Barney Elliot · Public Domain · Wikimedia Commons. Figure: Haise, Swigert and Lovell. The Apollo 13 crew, who brought a crippled spacecraft home in April 1970 (10 Apr 1970). NASA · Public domain · Wikimedia Commons.

Engineering failures rarely come from one broken part. A bridge collapses because a design assumption, a material, a load and an inspection regime meet in a way no one checked together. A spacecraft is lost because two teams exchanged numbers in different units, or because software written for one rocket was trusted in another.

These investigations follow official reports and technical histories. Each one separates the physical mechanism (what actually broke, and how) from the conditions that let it happen: schedules, interfaces, testing gaps and warnings that were read as normal. Read them for the mechanisms, and for the habits of checking that would have caught them.

  • 1 beginner
  • 21 intermediate
  • 12 advanced

Other fieldsScience & discoveryHistory & systems

CH 01Engineering & technology

The bridge that fed its own motion

Tacoma Narrows Bridge

Tacoma Narrows, 1940: follow the energy, not just the wind

9 min3 reasoning stepsIntermediateBegin investigation

CH 02Engineering & technology

The number with the missing meaning

Mars Climate Orbiter

Mars Climate Orbiter, 1999: an interface failure across Earth

9 min3 reasoning stepsIntermediateBegin investigation

CH 03Engineering & technology

Two computers, one assumption

Ariane 5 Flight 501

Ariane 501, 1996: when backup is not independence

9 min3 reasoning stepsIntermediateBegin investigation

CH 04Engineering & technology

A perfect result from a wrong ruler

Hubble Space Telescope

Hubble, 1990: precision without independent accuracy

9 min3 reasoning stepsIntermediateBegin investigation

CH 05Engineering & technology

The detail that carried two walkways

Hyatt Regency walkway collapse

Kansas City, 1981: trace where the weight goes

9 min3 reasoning stepsIntermediateBegin investigation

CH 06Engineering & technology

The failure that began before launch

Apollo 13

Apollo 13, 1970: reconstruct a component’s hidden history

9 min3 reasoning stepsIntermediateBegin investigation

CH 07Engineering & technology

The grid that lost its warning signs

2003 Northeast blackout

Northeast blackout, 2003: local faults, regional consequences

9 min3 reasoning stepsIntermediateBegin investigation

CH 18Engineering & technology

The eighth server

Knight Capital deployment

Knight Capital, 2012: a release that was not everywhere

9 min3 reasoning stepsIntermediateBegin investigation

CH 25Engineering & technology

A dead load nobody rechecked

Quebec Bridge collapse

Quebec Bridge, 1907: how an estimated weight became a structural failure

10 min3 reasoning stepsIntermediateBegin investigation

CH 26Engineering & technology

Hulls that broke in still water

Liberty ships and T2 tanker fractures

Schenectady and the Liberty fleet, 1943: why welded hulls split

9 min3 reasoning stepsIntermediateBegin investigation

CH 27Engineering & technology

Loads repeated, cracks unseen

de Havilland Comet losses, 1954

de Havilland Comet losses, 1954: pressurized-cabin fatigue and the tank tests

10 min3 reasoning stepsIntermediateBegin investigation

CH 28Engineering & technology

One eyebar, no second path

Silver Bridge collapse

Silver Bridge, 1967: how did a flaw in one eyebar bring down the span?

10 min3 reasoning stepsIntermediateBegin investigation

CH 29Engineering & technology

The light that said less

Three Mile Island Unit 2 accident

Three Mile Island, 1979: what the control room could not see

12 min4 reasoning stepsAdvancedBegin investigation

CH 30Engineering & technology

Software that replaced the interlocks

Therac-25 radiation overdoses

Therac-25, 1985–87: when software took over safety checks, what failed?

14 min4 reasoning stepsAdvancedBegin investigation

CH 31Engineering & technology

Cold seals and the launch call

Challenger disaster

Challenger, 1986: erosion, cold joints and the decision to launch

10 min3 reasoning stepsIntermediateBegin investigation

CH 32Engineering & technology

A clock that drifted with uptime

Patriot missile failure at Dhahran

Dhahran, 1991: how a clock error grew the longer the system ran

9 min3 reasoning stepsIntermediateBegin investigation

CH 33Engineering & technology

A reset from a waiting task

Mars Pathfinder software resets

Mars Pathfinder, 1997: how a shared lock became a spacecraft reset

12 min4 reasoning stepsAdvancedBegin investigation

CH 34Engineering & technology

Footsteps that tuned a bridge

London Millennium Bridge sway

London Millennium Bridge, 2000: why a crowd made a footbridge sway

8 min3 reasoning stepsBeginnerBegin investigation

CH 55Engineering & technology

A content file that was not code

CrowdStrike outage (2024)

CrowdStrike Falcon content update, 2024: how could one update crash Windows machines when the sensor code had not changed?

14 min3 reasoning stepsIntermediateBegin investigation

CH 56Engineering & technology

The half-second login

xz Utils backdoor (2024)

xz Utils backdoor, 2024: what small anomaly exposed malicious code hidden in release files?

15 min3 reasoning stepsAdvancedBegin investigation

CH 57Engineering & technology

A DNS record with no addresses

AWS us-east-1 outage (2025)

AWS us-east-1 outage, 2025: how did an automated DNS system leave a core service with an empty address?

15 min4 reasoning stepsAdvancedBegin investigation

CH 58Engineering & technology

A computer that kept restarting

Apollo 11 program alarms (1969)

Apollo 11 landing, 1969: why did the guidance computer keep restarting, and why was it safe to land?

15 min4 reasoning stepsAdvancedBegin investigation

CH 59Engineering & technology

Voltage the grid could not hold

Iberian blackout (2025)

Spain and Portugal, 28 April 2025: what caused the grid to collapse?

14 min3 reasoning stepsAdvancedBegin investigation

CH 60Engineering & technology

A test changed on the spot

Chernobyl accident (1986)

Soviet Union, 26 April 1986: why did the reactor become unstable during a test?

12 min3 reasoning stepsIntermediateBegin investigation

CH 61Engineering & technology

A seawall built to an older estimate

Fukushima Daiichi accident (2011)

Japan, 11 March 2011: why did the tsunami defeat the plant's cooling?

15 min3 reasoning stepsAdvancedBegin investigation

CH 62Engineering & technology

The pressure test read as a seal

Deepwater Horizon blowout (2010)

Gulf of Mexico, 20 April 2010: why did the crew believe the well was sealed?

13 min3 reasoning stepsIntermediateBegin investigation

CH 63Engineering & technology

The speed readings that could not be trusted

Air France 447 crash (2009)

Air France 447, 2009: how did a brief loss of airspeed data turn into a stall from cruise altitude?

14 min4 reasoning stepsAdvancedBegin investigation

CH 64Engineering & technology

One vane, and a system pilots had not been told about

Boeing 737 MAX MCAS crashes (2018–2019)

Lion Air 610 (2018) and Ethiopian 302 (2019): how could one angle-of-attack sensor command a new airliner nose-down again and again?

15 min4 reasoning stepsAdvancedBegin investigation

CH 65Engineering & technology

A plug closed without its bolts

Alaska Airlines Flight 1282 door plug (2024)

Alaska Airlines 1282, 2024: how did a 737 MAX 9 leave the factory without the bolts that held a door plug in place?

13 min3 reasoning stepsIntermediateBegin investigation

CH 66Engineering & technology

Readings from a hull under strain

Titan submersible implosion (2023)

Titan submersible, 2023: what did the hull’s own monitoring data show before the final dive?

14 min3 reasoning stepsAdvancedBegin investigation

CH 67Engineering & technology

A chip 24 billion kilometers away

Voyager 1 memory fault (2023–2024)

Voyager 1, November 2023 to April 2024: how did engineers diagnose a failed memory chip from interstellar distance, and work around it?

12 min4 reasoning stepsIntermediateBegin investigation

CH 68Engineering & technology

A landing on featureless sand

Ingenuity Mars helicopter final flight (2024)

Ingenuity Mars helicopter, 18 January 2024: what brought down the first aircraft on another world?

12 min3 reasoning stepsIntermediateBegin investigation

CH 69Engineering & technology

The wind that came from the corner

Citicorp Center wind-bracing crisis (1978)

Citicorp Center, New York, 1978: how did the engineer find that the tower could fall in a storm, and what made the risk worse?

14 min4 reasoning stepsAdvancedBegin investigation

From the journal

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